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<P>加藥攪拌機是一種廣泛應用的設備，它融合了流體力學(xué)、傳熱、傳質(zhì)和化學(xué)反應等多種過(guò)程的機械裝置。由于加藥攪拌機是機械能量的裝置，直接關(guān)系到產(chǎn)品質(zhì)量、耗能等。因此加藥攪拌機的選型方法至關(guān)重要。</P><P>本文根據多年的加藥攪拌機研究和現場(chǎng)使用經(jīng)驗從攪拌機的分類(lèi)、形式、使用條件、使用范圍、攪拌過(guò)程能量分配和選擇應用幾個(gè)方面作一闡述，以方便廣泛用戶(hù)選用。</P><P>一、加藥攪拌機在化工生產(chǎn)中的用途</P><P>化工生產(chǎn)中的各種工藝過(guò)程涉及到各種不同的物料，各種不同的攪拌目的，所選攪拌器的不同，工藝過(guò)程種類(lèi)多，攪拌的用途也多。</P><P>1、液體互溶</P><P>兩種或數種液體的互溶、混合，但是均相液體的攪拌又應區分相混合物中是否進(jìn)行化學(xué)反應，對于沒(méi)有化學(xué)反應的情況，通常稱(chēng)為互溶液體的調和或調勻。對于兩種或數種互溶液體間存在化學(xué)反應的情形，如一些換位反應、加成反應，為了加速反應和使反應*，也應進(jìn)行攪拌，這種攪拌與互溶液體中不存在的化學(xué)反應的攪拌不同。</P><P>加藥攪拌機的好壞一般通過(guò)混合時(shí)間來(lái)衡量，所有的混合時(shí)間越短，攪拌機的選擇就越好。</P><P>2、互不相溶的液體分散</P><P>這種操作目的是互不相溶的液體之間互相接觸，相互充分分散，以有利于傳質(zhì)或化學(xué)反應，或制備懸浮濁液和乳化液。</P><P>在攪拌作用下進(jìn)行萃取。傳質(zhì)或化學(xué)反應，其評價(jià)指標就是反應時(shí)間，而這時(shí)攪拌的作用是使液相分散細化，增大液體的接觸面積，增大傳質(zhì)系數和反應速度，在制備懸濁液和乳化液時(shí)，攪拌使液體細化，增大了相對接觸面積。</P><P>3、氣液相的接觸</P><P>這種攪拌的作用于不互溶的液體基礎類(lèi)此，是反應成為細微氣泡，在液相中均勻分散，形成穩定的分散質(zhì)，或提高傳質(zhì)系數，增加液體吸收氣體，還有氣液發(fā)生化學(xué)反應。</P><P>其評價(jià)指標就是其他流速一定時(shí)，其他在液體中的分散效果好，傳質(zhì)速率高。</P><P>4、固液相分散</P><P>固液相的攪拌機用途廣泛，有時(shí)制備均勻的懸乳液，有時(shí)是固體的溶解，有時(shí)是固液之間發(fā)生化學(xué)反應，有時(shí)是固體在液體中洗滌，有時(shí)飽和溶液中析出結晶等，這種過(guò)程雖然目的不同，但是對流體的狀態(tài)都是共同的，就是固體顆粒在液體中均勻地懸浮起來(lái)。</P><P>其評價(jià)指標就是固體懸浮顆粒在液體中的懸浮程度，為所有的固體顆粒在液體中*均勻懸浮。</P><P>5、加強傳熱</P><P>有些液體需要加熱或者冷卻，通過(guò)攪拌提高液體的傳熱示數或者液體的溫度均勻。有時(shí)候除了上述之外還有化學(xué)反應過(guò)程中的傳質(zhì)過(guò)程，伴有的傳熱，這種評價(jià)指標是指時(shí)間越短越好。</P><P>二、攪拌器選型</P><P> 攪拌過(guò)程對攪拌器的要求各有不同，攪拌過(guò)程千差萬(wàn)別，使用的攪拌器也是多種多樣，以下介紹幾種常見(jiàn)的攪拌器形式。</P><P>1、推進(jìn)式攪拌器</P><P>推進(jìn)式攪拌器是常用整體鑄造，加工方便，結構類(lèi)似輪船的螺旋槳推進(jìn)器，常用三片槳葉構成，我國三葉推薦攪拌器的國標為HG5-222-65.</P><P>推進(jìn)式攪拌器直徑取反應釜內徑的1/4-1/3，切向線(xiàn)速度可達5-15m/s,轉速一般為300-600r/min,zui高轉速可達1750r/min,一般說(shuō)小直徑取高轉速，大直徑取低轉速。攪拌時(shí)能使所有物料在反應釜內循環(huán)流動(dòng)，所起的作用以容積循環(huán)為主，剪切作用小，上下翻騰效果好，當采用擋板或導流筒則軸向循環(huán)更好。</P><P>2、漿式攪拌器</P><P>一種結果簡(jiǎn)單，加工方便的攪拌器，共兩片槳葉，槳葉安裝形式可以是平直槳葉和拆葉槳葉兩種。平直葉就是葉面與旋轉方向互相垂直，拆葉則是與旋轉放血形成一定夾角。國家標準為HG5-220-65.</P><P>漿式槳葉一般直接選反應釜內徑的1/3-4/5,一般取1/2,不宜過(guò)長(cháng)，因為漿式攪拌器會(huì )消耗很大的功率。漿式攪拌機一般轉速較低，在20-80r/min，圓周速度在1.5-3m/s。</P><P>3、框式攪拌器</P><P>框式攪拌器可看做漿式的變形，水平的槳葉與垂直的槳葉連接形成一個(gè)方框?？蚴綌嚢杵饕灿卸喾N形式，可參見(jiàn)標準HG5-757-79.</P><P>框式攪拌器的框直徑都比較大，通常其直徑取反應釜內徑的2/3-9/10.線(xiàn)性速度約0.5-。5m/s，轉速一般控制在30-80r/min。用二級減速機可以控制在3-10r/min之間用作水處理工藝中的絮凝沉淀過(guò)程。</P><P>環(huán)保行業(yè)的水處理工藝中有多個(gè)環(huán)節用到加藥攪拌機，比如化學(xué)藥劑的溶解配備，絮凝過(guò)程等多個(gè)環(huán)節，本文希望能給廣大水處理客戶(hù)對加藥攪拌機的選型做一建議，攪拌環(huán)境千差萬(wàn)別，以上僅為個(gè)人觀(guān)點(diǎn)，如有不妥之處還望批評指正。</P> </div> </div> <div id="7xrkkgon5b" class="prev_next"> <ul> <li><p>上一篇：<a href="/myhb-Article-250100/">滾塑產(chǎn)品的應用</a></p></li> <li><p>下一篇：<a href="/myhb-Article-249942/">威爾頓氣動(dòng)隔膜泵致力于追求綠色發(fā)展</a></p></li> </ul> </div> </div> </div>    <div id="7xrkkgon5b" class="ly_foot"> <div id="7xrkkgon5b" class="ft_copy"> <div id="7xrkkgon5b" class="cp_main"> 沐源（上海）環(huán)?？萍加邢薰?版權所有備案號：<a target="_blank"rel="nofollow">滬ICP備14036704號-1</a> <p>技術(shù)支持：<A target="_blank"rel="nofollow">環(huán)保在線(xiàn)</A> <a target="_blank" 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